Simplify® EN

About the system

What problems does Simplify® solve?

How does the system solve each of these problems?

Who is the Simplify® system for?

How the Simplify® system is constructed

What do you gain with the Simplify® system?

The Simplify® system is an advanced analytical tool dedicated to industrial companies and assembly plants, used to optimize manufacturing processes in serial or mass production. Its main task is to diagnose downtime on production lines, which allows for quick identification and elimination of causes of delays. The system measures the efficiency of the production line using the OEE (Overall Equipment Effectiveness) indicator, which includes machine availability, production efficiency and quality of manufactured products. Thanks to this, it is possible to comprehensively evaluate and monitor the quality of production.

Simplify® also analyzes the consumption of media (e.g. energy, water) and raw materials used in the production process, which allows for the identification of areas where it is possible to reduce costs and ecological footprint. The system indicates specific causes of downtime, allowing for their elimination, which translates into increased efficiency and reduced time expenditure or material consumption.

Simplify® supports industrial companies in their efforts to continuously improve their manufacturing processes, increase productivity and optimize resource consumption, which contributes to increased profitability and competitiveness of the company.

What problems does Simplify® solve?

Diagnoses downtime on the production line

Measures the consumption of media and materials used during production

Measures the efficiency of the production line - OEE indicator

Indicates the causes of production line downtime

Supervises the quality of manufactured products

Provides savings in time and materials

How does the system solve each of these problems?

1. Diagnoses downtime on the production line

Simplify® automatically detects and pinpoints the causes of delays on the production line, informing workers about problems in specific operations. By connecting to every area of the production line, it ensures quick identification of obstacles, enabling immediate response and minimizing downtime.

2. Measures the efficiency of the production line - OEE indicator

The Simplify® system measures the efficiency of production line utilization based on the OEE (Overall Equipment Effectiveness) indicator, which is the standard in assessing the efficiency of machines and devices. OEE is the result of three key elements: machine availability, operational efficiency and quality of manufactured products.

3. Supervises the quality of manufactured products

The Simplify® system analyzes the quality of production on a given line, monitoring and reporting the amount of waste and the number of defective components. This allows for the identification of quality problems and indicates areas for improvement.

4. Measures the consumption of media and materials used during production

The Simplify® system measures the consumption of media and materials on the production line, recording the amount of raw materials and energy used at each stage of production. This allows you to identify areas where consumption exceeds the assumed standards, enabling process optimization and cost reduction.

5. Indicates the causes of production line downtime

The Simplify® system analyzes data from the production line, identifying the causes of downtime by monitoring the performance of individual operations. It indicates procedures that require improvement, helping to locate and solve problems, which contributes to increased production efficiency.

6. Provides savings in time and materials

The Simplify® system saves time and materials by optimizing production processes. It analyzes data in real time, identifying losses and downtime, which allows for quick intervention and correction. As a result, production becomes more efficient, waste is reduced, and the consumption of raw materials and energy is better controlled.

Who is the Simplify® system for?

1. Industrial enterprises

The Simplify® system is aimed at industrial companies, as it provides them with the tools necessary to monitor and optimize manufacturing processes in serial or mass production. Thanks to precise data analysis, the system helps identify and eliminate downtime, losses of raw materials and energy, which is crucial for increasing the efficiency, quality and profitability of production. This allows manufacturing companies to effectively manage resources, improve process continuity and ultimately increase competitiveness on the market.

2. Assembly plants

The Simplify® system is aimed at assembly plants, as it offers specialized tools for monitoring and improving assembly processes. Thanks to its ability to precisely analyze data, the system allows for the identification of bottlenecks and inefficiencies on the assembly line, which contributes to increased efficiency and quality of final products. It also helps to reduce downtime and optimize the use of materials and energy, which is key to improving operational efficiency and reducing production costs. In this way, the Simplify® system supports assembly plants in achieving better productivity and competitiveness on the market.

How the Simplify® system is constructed

1. Data monitoring and analysis module

It collects data from various stages of the production and assembly process in real time, enabling their deep analysis. This allows for identifying the causes of downtime, material losses and other inefficiencies.

2. Reporting and visualization module

It transforms collected data into clear reports and graphics, making it easier to understand processes and identify areas for improvement. It allows for quick assessment of production line performance and monitoring of quality and efficiency indicators.

3. Intervention and optimization module

Based on data analysis, the system proposes corrective or optimization actions that can be applied to improve production and assembly processes. This module supports decision-making and implementation of changes that are aimed at increasing efficiency and reducing costs.

What do you gain with the Simplify® system?

Increased production efficiency - thanks to precise process monitoring, the system allows for the identification and elimination of downtime and material losses, which directly translates into higher efficiency.

Resource consumption optimization - the system enables monitoring and analysis of material and energy consumption, which allows for their more efficient use and reduction of operating costs.

Improving product quality - by monitoring processes and identifying the causes of production defects, the system allows for quick intervention and improvement of the quality of final products.

Increased process transparency - the system provides data visualization and creation of detailed reports, which makes it easier to understand production processes and make informed decisions.

Decision-making support - data analysis and system recommendations help you respond quickly to problems and plan long-term optimization strategies.

Reduced downtime - By detecting inefficiencies early and responding quickly, the system helps minimize downtime.

Time savings - automation of data monitoring and analysis processes significantly reduces the time needed for these activities, allowing you to focus on other aspects of production activities.

Market competitiveness - improving efficiency, quality and reducing production costs increase the company's market competitiveness.

What are you missing out on if you don't have the Simplify® system?

The ability to identify and eliminate downtime and waste of materials and energy that leads to less efficient processes.

Providing access to current operational data, which makes it difficult to respond quickly to problems and delays the decision-making process.

The ability to deeply analyze production data, which limits understanding the causes of problems and identifying areas for improvement.

An opportunity to increase your competitiveness in the market, as other companies use advanced tools to optimize production processes. The lack of Simplify® system can lead to lower efficiency and quality, which weakens your position among others.

Possibility of cost reduction, because without process analysis and optimization it is difficult to reduce unnecessary expenses, which means higher operating costs.

An opportunity to improve production quality, as the lack of tools to monitor and improve quality can lead to more defective products, as well as increase the costs associated with complaints or rework.

The prospect of customer satisfaction, as lower quality and longer lead times can negatively impact customer satisfaction and brand loyalty.

What problems does Simplify® solve?

How does the system solve each of these problems?

1. Diagnoses downtime on the production line

2. Measures the efficiency of the production line - OEE indicator

3. Supervises the quality of manufactured products

4. Measures the consumption of media and materials used during production

5. Indicates the causes of production line downtime

6. Provides savings in time and materials

Who is the Simplify® system for?

1. Industrial enterprises

2. Assembly plants

How the Simplify® system is constructed

1. Data monitoring and analysis module

2. Reporting and visualization module

3. Intervention and optimization module

What do you gain with the Simplify® system?

Simplify® System Frequently Asked Questions

What is the Simplify® system?

What production processes can be optimized with the Simplify® system?

Is Simplify® difficult to use?

How the Simplify® system saves money

Can Simplify® be integrated with other enterprise systems?

What KPIs can be monitored using the Simplify® system?

Is Simplify® suitable for any size of business?